Engineering · Design · Manufacturing

From the first sketch to a manufactured product.

WePrototype is a team of expert engineers and industrial designers guiding your idea through every stage of product development — research, design, prototyping, and manufacturing — with fast turnaround times.

30+
years engineering
300+
products shipped
25+
industries served
98%
on-time delivery

Trusted & Certified

Engineering you can put your name on.

We work to international quality, safety and compliance standards — so your product ships clean through certification, audits and global distribution.

Standards we build to

  • ISO 9001

    Quality management

  • ISO 13485

    Medical devices

  • IPC-A-610

    Electronics assembly

  • UL / CE / FCC

    Product safety & EMC

  • RoHS / REACH

    Materials compliance

  • DFM ready

    Global supply chain

NDA-first
Every engagement
IP ownership
100% client-owned
Audit trail
Full DHF / DMR
Global shipping
EU · US · APAC

Hardware teams we've built with

VitalPoint HealthMedical Devices
TerraNodeAgTech / IoT
Kinetic LabsWearables
Helix RoboticsIndustrial Automation
Northwind EnergyCleantech
Pulse AcousticsConsumer Audio
Orbital FoundryAerospace
Stratus MobilityEV / Micromobility
Cortex BioLab Instruments
Atlas OutdoorConnected Outdoor
VitalPoint HealthMedical Devices
TerraNodeAgTech / IoT
Kinetic LabsWearables
Helix RoboticsIndustrial Automation
Northwind EnergyCleantech
Pulse AcousticsConsumer Audio
Orbital FoundryAerospace
Stratus MobilityEV / Micromobility
Cortex BioLab Instruments
Atlas OutdoorConnected Outdoor

Case studies

Problem, approach, results.

A closer look at how three recent programs went from brief to manufactured units.

View all case studies
VitalPoint Health — Handheld point-of-care diagnostic device

Medical · Connected device · 2024 · 14 weeks

Handheld point-of-care diagnostic device

VitalPoint Health

Problem

Replace a $1,200 benchtop reader with a sub-$180 handheld unit able to run unattended for an 8-hour clinic shift on a single charge.

Approach

  • Optical bench redesigned around a custom 4-LED + photodiode array on a 4-layer rigid-flex PCB.
  • Anodized aluminum enclosure machined for thermal stability and IP54 sealing.
  • Bluetooth LE pairing with a companion app for results sync and audit trail.

Results

−84%
unit cost vs. incumbent
12k
units shipped in year 1
4.8/5
clinician usability score
TerraNode Agriculture — Solar-powered soil & climate sensor

AgTech · IoT · 2023 · 9 weeks

Solar-powered soil & climate sensor

TerraNode Agriculture

Problem

Deliver a maintenance-free node that survives 5 winters in the field, with cellular-grade reliability at 1/10th the data cost.

Approach

  • Custom UV-stable PBT enclosure with overmolded probe seals validated to IP68.
  • Energy-harvesting power stage combining a 1.2 W solar cell and LiFePO4 cell for −20°C operation.
  • Firmware OTA over LoRaWAN with delta updates under 12 KB.

Results

5 yr
field life, zero maintenance
2,400+
nodes deployed across 9 farms
−38%
irrigation water usage
Kinetic Labs — Athletic recovery wearable

Wearable · Consumer · 2024 · 17 weeks

Athletic recovery wearable

Kinetic Labs

Problem

Fit a research-grade PPG, IMU and skin-temp stack into a 22 g band that survives daily training and ocean swims.

Approach

  • Flex PCB wrapped around a brushed stainless module, co-molded into medical-grade silicone strap.
  • Dual-wavelength PPG with motion-compensated HRV algorithm tuned on 80+ subjects.
  • DFM partnership with a Shenzhen contract manufacturer to hit a 250k/year run rate.

Results

$2.1M
Kickstarter raise, 410% funded
9 mo
concept to mass production
98.2%
first-pass yield at scale

Live configurator

Compose your device, module by module.

Drag to rotate the exploded view. Toggle modules to see weight and BOM update in real time.

Aluminum Enclosure
Main PCB
Li-Po Battery
OLED Display
Wireless Module

Modules

Modules
5
Weight
157g
BOM est.
$149

Why WePrototype

One team. Every stage. Real hardware.

Most agencies hand you a CAD file and disappear. We stay with you from the first white-board sketch through tooling, first article, and the production line.

  • Integrated engineering
    Mechanical, electrical, firmware and software under one roof — no hand-off gaps.
  • In-house prototyping
    3D printing, CNC, sheet metal, urethane casting and PCB assembly on site.
  • Manufacturing ready
    Designs are built for DFM from day one, with vetted supply chain partners.
  • Fast turnaround
    First functional prototypes in days. Iterations measured in weeks, not quarters.

FAQ

Engineering questions, answered.

A few things prospective clients ask us before kick-off. Don't see yours? Ask the team.

  • Mechanical engineering, industrial design, electrical engineering (schematic capture and PCB layout in Altium and KiCad), firmware (C/C++, RTOS, Zephyr, ESP-IDF), and full-stack software for companion apps. Tooling, DFM and supplier qualification are managed by the same team.

Compliance & Deliverables

ISO, EMC, DFM — and exactly what lands in your repo.

How we run regulated workflows and the document package you receive at each gate. Every deliverable is version-controlled and assigned to you.

  • We operate under a documented design control SOP aligned to ISO 13485 §7.3 and ISO 9001 §8.3. Every program runs through Design Inputs → Design Outputs → Verification → Validation → Design Transfer gates, with formal reviews and a traceability matrix maintained from the first user need to the final FAI report.

    What you receive

    • Design History File (DHF) / Technical File
    • User Needs & Design Input Specification
    • Risk management file (ISO 14971) with FMEA
    • Verification & Validation protocols and reports
    • Design Review minutes with signed approvals
Free resource · PDF · 3 pages

Compliance Deliverables Checklist

The exact 40+ artifacts we hand over for ISO 13485 / 9001 design controls, EMC + radio + safety testing, DFM/DFA, and production transfer. Use it as a gate review template for your next hardware program.

  • ISO 13485 / ISO 9001 design-control deliverables
  • EMC, radio and product safety test evidence
  • DFM / DFA / DFC review and FAI artifacts
  • Production transfer package + quality plan

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